Thanks for your time.
I have tested the same with 1.0.0 version “https://github.com/opensearch-project/helm-charts/tree/1.0.0”. There was error initially but master node was discovered after sometime and cluster status went from yellow to green.
There seems to be some bug with joining nodes to cluster in new helm. Please find logs as below.
[2021-09-30T14:38:49,997][INFO ][o.o.c.c.JoinHelper ] [opensearch-cluster-master-0] failed to join {opensearch-cluster-master-1}{Tj6OdyLUSJCEnIn-r-AmqQ}{N4IzU1iSQIi1iQFp8YKnBQ}{10.240.1.51}{10.240.1.51:9300}{dimr} with JoinRequest{sourceNode={opensearch-cluster-master-0}{T0g89QFvRkqBSrFioudfnw}{9txLblqLTA25F5gTWTP62Q}{10.240.0.90}{10.240.0.90:9300}{dimr}, minimumTerm=0, optionalJoin=Optional[Join{term=1, lastAcceptedTerm=0, lastAcceptedVersion=0, sourceNode={opensearch-cluster-master-0}{T0g89QFvRkqBSrFioudfnw}{9txLblqLTA25F5gTWTP62Q}{10.240.0.90}{10.240.0.90:9300}{dimr}, targetNode={opensearch-cluster-master-1}{Tj6OdyLUSJCEnIn-r-AmqQ}{N4IzU1iSQIi1iQFp8YKnBQ}{10.240.1.51}{10.240.1.51:9300}{dimr}}]}
org.opensearch.transport.NodeNotConnectedException: [opensearch-cluster-master-1][10.240.1.51:9300] Node not connected
at org.opensearch.transport.ClusterConnectionManager.getConnection(ClusterConnectionManager.java:202) ~[opensearch-1.0.0.jar:1.0.0]
at org.opensearch.transport.TransportService.getConnection(TransportService.java:706) ~[opensearch-1.0.0.jar:1.0.0]
at org.opensearch.transport.TransportService.sendRequest(TransportService.java:626) [opensearch-1.0.0.jar:1.0.0]
at org.opensearch.cluster.coordination.JoinHelper.sendJoinRequest(JoinHelper.java:317) [opensearch-1.0.0.jar:1.0.0]
at org.opensearch.cluster.coordination.JoinHelper.sendJoinRequest(JoinHelper.java:242) [opensearch-1.0.0.jar:1.0.0]
at org.opensearch.cluster.coordination.JoinHelper.lambda$new$3(JoinHelper.java:166) [opensearch-1.0.0.jar:1.0.0]
at org.opensearch.indexmanagement.rollup.interceptor.RollupInterceptor$interceptHandler$1.messageReceived(RollupInterceptor.kt:138) [opensearch-index-management-1.0.0.0.jar:1.0.0.0]
at org.opensearch.security.ssl.transport.SecuritySSLRequestHandler.messageReceivedDecorate(SecuritySSLRequestHandler.java:193) [opensearch-security-1.0.0.0.jar:1.0.0.0]
at org.opensearch.security.transport.SecurityRequestHandler.messageReceivedDecorate(SecurityRequestHandler.java:314) [opensearch-security-1.0.0.0.jar:1.0.0.0]
at org.opensearch.security.ssl.transport.SecuritySSLRequestHandler.messageReceived(SecuritySSLRequestHandler.java:153) [opensearch-security-1.0.0.0.jar:1.0.0.0]
at org.opensearch.security.OpenSearchSecurityPlugin$7$1.messageReceived(OpenSearchSecurityPlugin.java:644) [opensearch-security-1.0.0.0.jar:1.0.0.0]
at org.opensearch.performanceanalyzer.transport.PerformanceAnalyzerTransportRequestHandler.messageReceived(PerformanceAnalyzerTransportRequestHandler.java:64) [opensearch-performance-analyzer-1.0.0.0.jar:1.0.0.0]
at org.opensearch.transport.RequestHandlerRegistry.processMessageReceived(RequestHandlerRegistry.java:85) [opensearch-1.0.0.jar:1.0.0]
at org.opensearch.transport.InboundHandler$RequestHandler.doRun(InboundHandler.java:318) [opensearch-1.0.0.jar:1.0.0]
at org.opensearch.common.util.concurrent.ThreadContext$ContextPreservingAbstractRunnable.doRun(ThreadContext.java:756) [opensearch-1.0.0.jar:1.0.0]
at org.opensearch.common.util.concurrent.AbstractRunnable.run(AbstractRunnable.java:50) [opensearch-1.0.0.jar:1.0.0]
at java.util.concurrent.ThreadPoolExecutor.runWorker(ThreadPoolExecutor.java:1130) [?:?]
at java.util.concurrent.ThreadPoolExecutor$Worker.run(ThreadPoolExecutor.java:630) [?:?]
at java.lang.Thread.run(Thread.java:832) [?:?]
[2021-09-30T14:38:50,005][INFO ][o.o.c.c.JoinHelper ] [opensearch-cluster-master-0] failed to join {opensearch-cluster-master-1}{Tj6OdyLUSJCEnIn-r-AmqQ}{N4IzU1iSQIi1iQFp8YKnBQ}{10.240.1.51}{10.240.1.51:9300}{dimr} with JoinRequest{sourceNode={opensearch-cluster-master-0}{T0g89QFvRkqBSrFioudfnw}{9txLblqLTA25F5gTWTP62Q}{10.240.0.90}{10.240.0.90:9300}{dimr}, minimumTerm=0, optionalJoin=Optional[Join{term=1, lastAcceptedTerm=0, lastAcceptedVersion=0, sourceNode={opensearch-cluster-master-0}{T0g89QFvRkqBSrFioudfnw}{9txLblqLTA25F5gTWTP62Q}{10.240.0.90}{10.240.0.90:9300}{dimr}, targetNode={opensearch-cluster-master-1}{Tj6OdyLUSJCEnIn-r-AmqQ}{N4IzU1iSQIi1iQFp8YKnBQ}{10.240.1.51}{10.240.1.51:9300}{dimr}}]}
org.opensearch.transport.NodeNotConnectedException: [opensearch-cluster-master-1][10.240.1.51:9300] Node not connected
at org.opensearch.transport.ClusterConnectionManager.getConnection(ClusterConnectionManager.java:202) ~[opensearch-1.0.0.jar:1.0.0]
at org.opensearch.transport.TransportService.getConnection(TransportService.java:706) ~[opensearch-1.0.0.jar:1.0.0]
at org.opensearch.transport.TransportService.sendRequest(TransportService.java:626) [opensearch-1.0.0.jar:1.0.0]
at org.opensearch.cluster.coordination.JoinHelper.sendJoinRequest(JoinHelper.java:317) [opensearch-1.0.0.jar:1.0.0]
at org.opensearch.cluster.coordination.JoinHelper.sendJoinRequest(JoinHelper.java:242) [opensearch-1.0.0.jar:1.0.0]
at org.opensearch.cluster.coordination.JoinHelper.lambda$new$3(JoinHelper.java:166) [opensearch-1.0.0.jar:1.0.0]
at org.opensearch.indexmanagement.rollup.interceptor.RollupInterceptor$interceptHandler$1.messageReceived(RollupInterceptor.kt:138) [opensearch-index-management-1.0.0.0.jar:1.0.0.0]
at org.opensearch.security.ssl.transport.SecuritySSLRequestHandler.messageReceivedDecorate(SecuritySSLRequestHandler.java:193) [opensearch-security-1.0.0.0.jar:1.0.0.0]
at org.opensearch.security.transport.SecurityRequestHandler.messageReceivedDecorate(SecurityRequestHandler.java:314) [opensearch-security-1.0.0.0.jar:1.0.0.0]
at org.opensearch.security.ssl.transport.SecuritySSLRequestHandler.messageReceived(SecuritySSLRequestHandler.java:153) [opensearch-security-1.0.0.0.jar:1.0.0.0]
at org.opensearch.security.OpenSearchSecurityPlugin$7$1.messageReceived(OpenSearchSecurityPlugin.java:644) [opensearch-security-1.0.0.0.jar:1.0.0.0]
at org.opensearch.performanceanalyzer.transport.PerformanceAnalyzerTransportRequestHandler.messageReceived(PerformanceAnalyzerTransportRequestHandler.java:64) [opensearch-performance-analyzer-1.0.0.0.jar:1.0.0.0]
at org.opensearch.transport.RequestHandlerRegistry.processMessageReceived(RequestHandlerRegistry.java:85) [opensearch-1.0.0.jar:1.0.0]
at org.opensearch.transport.InboundHandler$RequestHandler.doRun(InboundHandler.java:318) [opensearch-1.0.0.jar:1.0.0]
at org.opensearch.common.util.concurrent.ThreadContext$ContextPreservingAbstractRunnable.doRun(ThreadContext.java:756) [opensearch-1.0.0.jar:1.0.0]
at org.opensearch.common.util.concurrent.AbstractRunnable.run(AbstractRunnable.java:50) [opensearch-1.0.0.jar:1.0.0]
at java.util.concurrent.ThreadPoolExecutor.runWorker(ThreadPoolExecutor.java:1130) [?:?]
at java.util.concurrent.ThreadPoolExecutor$Worker.run(ThreadPoolExecutor.java:630) [?:?]
at java.lang.Thread.run(Thread.java:832) [?:?]
[2021-09-30T14:38:50,120][INFO ][o.o.c.c.Coordinator ] [opensearch-cluster-master-0] setting initial configuration to VotingConfiguration{T0g89QFvRkqBSrFioudfnw,Tj6OdyLUSJCEnIn-r-AmqQ,{bootstrap-placeholder}-opensearch-cluster-master-2}
[2021-09-30T14:38:50,263][INFO ][o.o.c.s.MasterService ] [opensearch-cluster-master-0] elected-as-master ([2] nodes joined)[{opensearch-cluster-master-0}{T0g89QFvRkqBSrFioudfnw}{9txLblqLTA25F5gTWTP62Q}{10.240.0.90}{10.240.0.90:9300}{dimr} elect leader, {opensearch-cluster-master-1}{Tj6OdyLUSJCEnIn-r-AmqQ}{N4IzU1iSQIi1iQFp8YKnBQ}{10.240.1.51}{10.240.1.51:9300}{dimr} elect leader, _BECOME_MASTER_TASK_, _FINISH_ELECTION_], term: 2, version: 1, delta: master node changed {previous [], current [{opensearch-cluster-master-0}{T0g89QFvRkqBSrFioudfnw}{9txLblqLTA25F5gTWTP62Q}{10.240.0.90}{10.240.0.90:9300}{dimr}]}, added {{opensearch-cluster-master-1}{Tj6OdyLUSJCEnIn-r-AmqQ}{N4IzU1iSQIi1iQFp8YKnBQ}{10.240.1.51}{10.240.1.51:9300}{dimr}}
[2021-09-30T14:38:50,336][INFO ][o.o.c.c.CoordinationState] [opensearch-cluster-master-0] cluster UUID set to [3NfB7puKSsSIY8qIMT5hAw]
[2021-09-30T14:38:50,408][INFO ][o.o.c.s.ClusterApplierService] [opensearch-cluster-master-0] master node changed {previous [], current [{opensearch-cluster-master-0}{T0g89QFvRkqBSrFioudfnw}{9txLblqLTA25F5gTWTP62Q}{10.240.0.90}{10.240.0.90:9300}{dimr}]}, added {{opensearch-cluster-master-1}{Tj6OdyLUSJCEnIn-r-AmqQ}{N4IzU1iSQIi1iQFp8YKnBQ}{10.240.1.51}{10.240.1.51:9300}{dimr}}, term: 2, version: 1, reason: Publication{term=2, version=1}
[2021-09-30T14:38:50,421][WARN ][o.o.p.c.s.h.ConfigOverridesClusterSettingHandler] [opensearch-cluster-master-0] Config override setting update called with empty string. Ignoring.
[2021-09-30T14:38:50,422][INFO ][o.o.a.c.ADClusterEventListener] [opensearch-cluster-master-0] CLuster is not recovered yet.
[2021-09-30T14:38:50,436][INFO ][o.o.h.AbstractHttpServerTransport] [opensearch-cluster-master-0] publish_address {10.240.0.90:9200}, bound_addresses {[::]:9200}
[2021-09-30T14:38:50,436][INFO ][o.o.n.Node ] [opensearch-cluster-master-0] started
[2021-09-30T14:38:50,437][INFO ][o.o.s.OpenSearchSecurityPlugin] [opensearch-cluster-master-0] Node started
[2021-09-30T14:38:50,437][INFO ][o.o.s.c.ConfigurationRepository] [opensearch-cluster-master-0] Will attempt to create index .opendistro_security and default configs if they are absent
[2021-09-30T14:38:50,438][INFO ][o.o.s.OpenSearchSecurityPlugin] [opensearch-cluster-master-0] 0 OpenSearch Security modules loaded so far: []
[2021-09-30T14:38:50,438][INFO ][o.o.s.c.ConfigurationRepository] [opensearch-cluster-master-0] Background init thread started. Install default config?: true
[2021-09-30T14:38:50,501][INFO ][o.o.g.GatewayService ] [opensearch-cluster-master-0] recovered [0] indices into cluster_state
[2021-09-30T14:38:50,610][INFO ][o.o.c.m.MetadataCreateIndexService] [opensearch-cluster-master-0] [.opendistro_security] creating index, cause [api], templates [], shards [1]/[1]
[2021-09-30T14:38:50,779][INFO ][o.o.c.r.a.AllocationService] [opensearch-cluster-master-0] updating number_of_replicas to [2] for indices [.opendistro_security]
[2021-09-30T14:38:50,779][INFO ][o.o.c.s.MasterService ] [opensearch-cluster-master-0] node-join[{opensearch-cluster-master-2}{vdq1_y0rSKuI69VKcwFyuQ}{l_uiuz-kSrW2-yl2D5UOeg}{10.240.0.132}{10.240.0.132:9300}{dimr} join existing leader], term: 2, version: 4, delta: added {{opensearch-cluster-master-2}{vdq1_y0rSKuI69VKcwFyuQ}{l_uiuz-kSrW2-yl2D5UOeg}{10.240.0.132}{10.240.0.132:9300}{dimr}}
[2021-09-30T14:38:51,005][INFO ][o.o.c.s.ClusterApplierService] [opensearch-cluster-master-0] added {{opensearch-cluster-master-2}{vdq1_y0rSKuI69VKcwFyuQ}{l_uiuz-kSrW2-yl2D5UOeg}{10.240.0.132}{10.240.0.132:9300}{dimr}}, term: 2, version: 4, reason: Publication{term=2, version=4}
[2021-09-30T14:38:51,012][INFO ][o.o.a.c.ADClusterEventListener] [opensearch-cluster-master-0] Data node added vdq1_y0rSKuI69VKcwFyuQ
[2021-09-30T14:38:51,012][INFO ][o.o.a.c.HashRing ] [opensearch-cluster-master-0] Rebuild hash ring
[2021-09-30T14:38:51,127][INFO ][o.o.s.c.ConfigurationRepository] [opensearch-cluster-master-0] Index .opendistro_security created?: true
[2021-09-30T14:38:51,127][INFO ][o.o.s.c.ConfigurationRepository] [opensearch-cluster-master-0] Node started, try to initialize it. Wait for at least yellow cluster state....
[2021-09-30T14:38:51,128][INFO ][o.o.s.s.ConfigHelper ] [opensearch-cluster-master-0] Will update 'config' with /usr/share/opensearch/plugins/opensearch-security/securityconfig/config.yml and populate it with empty doc if file missing and populateEmptyIfFileMissing=false
[2021-09-30T14:38:51,479][INFO ][o.o.c.m.MetadataMappingService] [opensearch-cluster-master-0] [.opendistro_security/ej0eEMmNSyaYKrHDfzytcQ] create_mapping [_doc]
[2021-09-30T14:38:51,997][INFO ][o.o.s.s.ConfigHelper ] [opensearch-cluster-master-0] Index .opendistro_security already contains doc with id config, skipping update.
[2021-09-30T14:38:51,997][INFO ][o.o.s.s.ConfigHelper ] [opensearch-cluster-master-0] Will update 'roles' with /usr/share/opensearch/plugins/opensearch-security/securityconfig/roles.yml and populate it with empty doc if file missing and populateEmptyIfFileMissing=false
[2021-09-30T14:38:52,010][INFO ][o.o.c.m.MetadataMappingService] [opensearch-cluster-master-0] [.opendistro_security/ej0eEMmNSyaYKrHDfzytcQ] update_mapping [_doc]
[2021-09-30T14:38:52,185][INFO ][o.o.s.s.ConfigHelper ] [opensearch-cluster-master-0] Doc with id 'roles' and version 2 is updated in .opendistro_security index.
[2021-09-30T14:38:52,185][INFO ][o.o.s.s.ConfigHelper ] [opensearch-cluster-master-0] Will update 'rolesmapping' with /usr/share/opensearch/plugins/opensearch-security/securityconfig/roles_mapping.yml and populate it with empty doc if file missing and populateEmptyIfFileMissing=false
[2021-09-30T14:38:52,201][INFO ][o.o.c.m.MetadataMappingService] [opensearch-cluster-master-0] [.opendistro_security/ej0eEMmNSyaYKrHDfzytcQ] update_mapping [_doc]
[2021-09-30T14:38:52,291][INFO ][o.o.c.r.a.AllocationService] [opensearch-cluster-master-0] Cluster health status changed from [YELLOW] to [GREEN] (reason: [shards started [[.opendistro_security][0]]]).